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Crane Project

Building a Model Crane

During my 2nd year of undergraduate studies, I worked with two other teammates to model and build a small-scale crane! From doing the calculations to the CAD drawing to the machining, I was able to focus on end-to-end product development of this crane.

Goal: Model and build a crane to lift a 10lb weight off the ground in under 1-2 minutes with a maximum boom deflection of 0.5 inches.

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Successful: Achieved lifting of a 10-lb weight in 11.06 seconds with a boom deflection of 0.2 inches!

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CAD Design Work & Technical Drawing

  • Created technical drawings for parts in the complete assembly​ using SolidWorks

  • Created the Bill of Materials(BOM) & assisted in the creation of the exploded view

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Prototyping & Machining

  • Laser-cut the four acrylic gears, support brackets, and support wall structures for the crane

  • Milled all of the holes in the acrylic boom using mill machining

  • Press-fit the aluminum rods into the gears using the arbor press

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Skills Used:

  • ​SolidWorks

  • 2D/3D CAD Technical Drawing

  • Rapid Prototyping

  • Laser-Cutting

  • Mill Machining

  • Press-Fitting

Laser-cut the acrylic gears and support wall structures for the tip of the boom

Milled the holes in the acrylic boom

Full assembly of our model crane, including the 10-lb weight

Cost Analysis of all parts use to build model crane

Successful lifting of 10lb weight 1-2 inches off the ground in 11.06 seconds, which is well under the 1-2 minute requirement! Note: in the video, the crane is lifting and then placing the weight back down

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