Following the second year of my undergraduate studies, I worked for Daikin Comfort as an Automation Engineering Intern! I moved to Waller, Texas, and worked at their large HVAC Manufacturing facility.

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During my internship, I developed a synergetic robotic system to aid in manufacturing processes, minimize operator risk exposure, and increase efficiency on assembly lines.

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Identifying Automation Opportunities

• I analyzed two of their manufacturing lines, the PTAC Line and the 80% Furnace Line. Delving into their specifications—BOMs, throughput, takt times, layouts, downtime, and injury rates – I tried to identify the assembly lines that had the most potential for automation.

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CAD Design & SolidWorks

• I designed, created, and proposed a robot automation project set to reduce sub-assembly line takt time by 57.6%. I created a SolidWorks assembly of over 1,100 parts for assembly line re-design of a proposed automation project for the PTAC assembly line.

• The primary reason why I chose this assembly line was due to the high injury rates that were being reported on the manufacturing floor. Thus, this specific project would have enabled the reduction of 4 positions on that assembly line and improved operator safety.

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Roboguide Simulations

• I learned a new software called FANUC Roboguide Simulation software on the job, and used it to visualize the automation of the proposed assembly line

• Programmed a visual robot simulation of the redesigned PTAC assembly line for two lifting & grommet-placing robots

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Cost Analysis, Injury Prevention, and Presentation

• I conducted cost analysis, labor savings, and injury savings to predict a 2-year payback period on my proposed automation project investment

• ​Presented my automation proposal to shareholders, VPs, and other important stakeholders​

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Skills Used:

• ​SolidWorks

• 2D/3D CAD Technical Drawing

• FANUC Roboguide Simulation

• Data Analysis

• Cost Analysis

• Public Speaking